Lobe Pumps |
- Lobe Pump Overview
- How Lobe Pumps Work
- Advantages & Disadvantages
- Applications
- Materials Of Construction / Configuration Options
- Manufacturers
Lobe pumps are used in a variety of industries including, pulp and paper, chemical, food, beverage, pharmaceutical, and biotechnology. They are popular in these diverse industries because they offer superb sanitary qualities, high efficiency, reliability, corrosion resistance, and good clean-in-place and sterilize-in-place (CIP/SIP) characteristics.
These pumps offer a variety of lobe options including single, bi-wing, tri-lobe (shown), and multi-lobe. Rotary lobe pumps are non-contacting and have large pumping chambers, allowing them to handle solids such as cherries or olives without damage. They are also used to handle slurries, pastes, and a wide variety of other liquids. If wetted, they offer self-priming performance. A gentle pumping action minimizes product degradation. They also offer reversible flows and can operate dry for long periods of time. Flow is relatively independent of changes in process pressure, so output is constant and continuous.
Rotary lobe pumps range from industrial designs to sanitary designs. The sanitary designs break down further depending on the service and specific sanitary requirements. These requirements include 3-A, EHEDG, and USDA. The manufacturer can tell you which certifications, if any, their rotary lobe pump meets.
Lobe pumps are similar to external gear pumps in operation in that fluid flows around the interior of the casing. Unlike external gear pumps, however, the lobes do not make contact. Lobe contact is prevented by external timing gears located in the gearbox. Pump shaft support bearings are located in the gearbox, and since the bearings are out of the pumped liquid, pressure is limited by bearing location and shaft deflection.
1. As the lobes come out of mesh, they create expanding volume on the inlet side of the pump. Liquid flows into the cavity and is trapped by the lobes as they rotate.
2. Liquid travels around the interior of the casing in the pockets between the lobes and the casing -- it does not pass between the lobes.
3. Finally, the meshing of the lobes forces liquid through the outlet port under pressure.
Lobe pumps are frequently used in food applications because they handle solids without damaging the product. Particle size pumped can be much larger in lobe pumps than in other PD types. Since the lobes do not make contact, and clearances are not as close as in other PD pumps, this design handles low viscosity liquids with diminished performance. Loading characteristics are not as good as other designs, and suction ability is low. High-viscosity liquids require reduced speeds to achieve satisfactory performance. Reductions of 25% of rated speed and lower are common with high-viscosity liquids.
Advantages
- Pass medium solids
- No metal-to-metal contact
- Superior CIP/SIP capabilities
- Long term dry run (with lubrication to seals)
- Non-pulsating discharge
Disadvantages
- Requires timing gears
- Requires two seals
- Reduced lift with thin liquids
Common rotary lobe pump applications include, but are not limited to:
- Polymers
- Paper coatings
- Soaps and surfactants
- Paints and dyes
- Rubber and adhesives
- Pharmaceuticals
- Food applications (a sample of these is referenced below)
Food and cosmetic products capable of being pumped by lobe rotor pumps.
From Dickenson, T. C. 1995. Pumping Manual, 9th Ed. Elsevier Advanced Technology: Kidlington, Oxford, U.K.Alcohol
Apple purée
Apricots
Baby food
Batter
Beans
Beer
Beetroot
Biscuit Cream
Blackcurrants
Brine
Broth
Butter fat
Caramel
Castor Oil
Cat food
Cheese curd
Cheese whey
Cherries
Chicken paste
Chili con carne
Chocolate
Chutney
Cockles
Coconut oil
Cod oilCoffee liquor
Cordials
Corn oil
Corn syrup
Cottage cheese
Cotton seed oil
Cranberry juice
Cream
Cream cheese
Custard
Dog food
Dough
Eggs - whole
Egg yolk
Essences
Evaporated milk
Fish
Flavorings
Fondants
Fruit juice
Fruit pulp
Fruit - whole
Fruit yogurt
Gelatin
Gherkins
GlucoseGlycerin
Gooseberries
Gravy
Hand cream
Honey
Horseradish
Ice cream
Icings
Iodine ointment
Jams
Jelly
Ketchup
Lard
Liquid sugar
Lotions
Malt
Maple syrup
Margarine
Marmalade
Marshmallow
Marzipan
Mascara
Mayonnaise
Milk
Mincemeat
Molasses
- Mousse
Mussels
Mustard
Nail polish
Nail varnish
Offal
Olive oil
Onions
Palm oil
Pastes
Peanut butter
Pectin
Perfumes
Piccalilli
Pie fillings
Pizza toppings
Plasma
Potato salad
Preserves
Purées
Quinine
Rice pudding
Salad dressing
Shrimps
Soap
SolventsSorbitol syrup
Soup
Soya sauce
Spirits
Starches
Stews
Strawberries
Sugar
Syrup
Tapioca
Tea
Tomato ketchup
Tomato paste
Tomato purée
Toothpaste
Vaseline
Vegetables
Vinegar
Water
Wines
Wort
Yeast
Yogurt
Materials Of Construction / Configuration Options
- Externals (head, casing) - Typically 316 or 316L stainless steel head and casing
- Externals (gearbox) - Cast iron, stainless steel
- Internals (rotors, shaft) - Typically 316 or 316L stainless steel, non-galling stainless steel
- Shaft Seal - O-rings, component single or double mechanical seals, industry-standard cartridge mechanical seals
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